Waste Tyre Rubber Plastic Pyrolysis to Diesel Oil Gasoline Equipment

Basic Info

Model NO.	XF-8, XF-16, XF-10, XF-20, XF-15, XF-30
Working Pressure	Normal Pressure
Working Temperature	<650 Deg C
Fuel	Pyrolysis Oil, Fuel Oil, Natural Gas, Syn Gas, LPG
Heating Way	Hot Air Circulation
Tyre Size	<20mm
Inflaming Retarding Way	Nitrogen Blowing
Operating Power	<100kw/H
Reactor Size	14000X2250X3750mm
Installation Space	36000X3500X5800mm
Transport Package	Exported Standard
Specification	15t/day, 30t/day
Trademark	Xingfu
Origin	Qingdao, China
HS Code	8419409090
Production Capacity	50sets/Year

Product Description

Waste Tyre Pyrolysis Plant

Batch Type Waste Tyre Pyrolysis Plant

Performance Feature

• Whole tyre feed,no need to break, which reduces cost.Adopt multilevel cooling circulation to get more fuel oil.
• Discharge process through pulse dust removal processing,no dust emissions.
• Easy operation,high efficiency and 2-3 people to operate.
• Plant adopts fully automatic submerged arc welding process,through x-ray detection, to improve the security of plant.

Technological Process

• Tyre transported to reactor by conveyor to pyrolyze.
• Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.
• Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get industrial carbon black and steel wire.
• Steel wire pulled out by winch,compressed into pieces,and do steel scrap process.
• Flammable gas enter into waste gas tank and processed. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.

Main Performance Parameter

Item	Type	XFLJ--10	XFLJ--20
Capacity/ 24h		10T	20T
Working temp.		≤650°
Fuel		Fuel oil, Natural gas, Liquefied gas
Heating way		Circulating hot air heating
Tyre request		≤1200 mm
Working pressure		Normal pressure
Flame retardant way		Steam blow
Fuel consumption		200 kg	400 kg
Size		7300 × 2400 × 3100(mm)	7300 × 2400 × 3100(mm) × 2
Total power		65 kw	120 kw
Power Consumption		30 kw/h	60 kw/h
Floor space		25000 mm × 5500 mm	25000 mm × 11500 mm
Highest point of installation		5000 mm	5000 mm

Remark:This parameter is just for reference.Size change caused by design improvement will not inform customers specially.Please refer to documents enclosed with products.

Product Recovery Rate
1. Oil: 40-45%2. Carbon black: 32-36%3. Steel wire: 14-16%4. Syn gas: 5-8%

 

Semi Continuous Waste Tyre Pyrolysis Plant

Performance Feature

• Integral design, no need to precast foundation, quick and easy installation.
• Airtight high temperature material feed, saving heating time and reduce the temperature loss.
• Adopt multilevel cooling design to get more fuel oil.
• Hot air heating, unique heat cycle design, heated more evenly, reducing the operating cost.
• Airtight high temperature slag, no dust, clean and environmentally friendly.

Technological Process

• 1.Broken tyre transported to feeder firstly by conveyor, then to reactor.

• 2. Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.
• 3. Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get industrial carbon black and steel wire.
• 4. Shatter carbon black, to get industrial carbon black after deeply processing. Steel wire compressed into a piece of scrap processing.
• 5. Flammable gas enter into waste gas process tank to desulfur. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.

Main Performance Parameter

Item	Type	XFLJ--8	XFLJ--16
Capacity /24h		8T	16T
Operating temperature		≤650°
Fuel		Fuel oil, natural gas, liquefied petroleum gas
Heating way		Hot air circulation heating
Tire requirement		Block tyre ≤5mm
Working pressure		Normal pressure
Methods of flame retardant		Steam blow
Fuel consumption		200 kg	400 kg
Boundary dimension		7300 × 2400 × 3100(mm)	7300 × 2400 × 3100(mm) × 2
Total power		85 kw	160 kw
Power consumption		40 kw/h	75 kw/h
Floor space		25000 mm × 5500 mm	25000 mm × 11500 mm
Highest point of installation		5000 mm	5000 mm

Remark: This parameter is just for reference. Size change caused by design improvement will not inform customers specially. Please refer to documents enclosed with products. Product Recovery Rate 1. Oil: 40-45%2. Carbon black: 32-36%3. Steel wire: 14-16%4. Syn gas: 5-8%

 

Fully Continuous Waste Tyre Pyrolysis Plant

Performance Feature

• Internal screw rotatory pyrolysis. No coking.

• Hot melt processing in advance, process generated HCL specially, more environmental protection.
• Adopt multilevel cooling design, to get more fuel oil.
• Hot air heat, cooperated with low temperature pyrolysis catalyst, extend working life of plant.
• Enclosed production all the way, no leakage and no dust loss, environmental protection.
• Exhaust gas multistage processed, gas discharge reach European Standard level.

Technological Process

• Waste tyre and medical waste sent into fuel preheater by conveyor to melt. Process generated HCL specially.

• Melted fuel continuously sent into reactor, and finish pyrolysis under low pressured catalyst.
• After generated gas during pyrolysis separates in gas-liquid separator, liquify in condenser and get fuel oil. After fixed bed second catalyst and dewaxing , can get the fuel oil with high quality.
• Carbon residue after pyrolysis output continuously by cooling conveyor, and made to be carbon rod as fuel.
• Flammable gas goes into exhaust gas treatment tank to desulfur, then extracted by vacuum pump and enter into water sealed tank, sent to hot air stove to burn.

Main Performance Parameter

Item	Type	XFLJ--15	XFLJ--30
Capacity/24h		15T	30T
Working temp.		≤650°
Fuel		Fuel oil, natural gas, liquified gas
Heating way		Hot air circulation heating
Fuel request		Waste plastic, medical waste and household waste
Working pressure		Normal pressure
Inflaming retarding way		Nitrogen purging
Consumption		200 kg	400 kg
Size		14000 × 2400 × 4000(mm)	28000 × 2400 × 4000(mm)×2
Total power		90 kw	170 kw
Power consumption		80 kw/h	150 kw/h
Floor space		40000 mm × 4000 mm	40000 mm × 9000 mm
Highest point of installation		7000 mm	7000 mm

Remark: This parameter is just for reference. Size change caused by design improvement will not inform customers specially. Please refer to documents enclosed with products. Product Recovery Rate Fuel oil: 40-45%Carbon residue: 32-36%Steel wire: 14-16%Syn gas: 5-8%

 

Certifications

WELCOME to Qingdao,Check the running 15t/day fully continuous,8t/day semi continuous
and the tyre oil distillation plant.

If you need other information,pls contact me,we will talk more details. Best Regards,Raymond